Automotive assembly line monitoring
Connect PLCs across welding, paint, and final assembly. Run your own quality-monitoring or torque-analysis models on the same edge stack that carries the SCADA.
- EmberRTOS
- Plasma
From discrete assembly lines to remote energy generation, EmberNET's edge-first architecture adapts to the realities of each industrial vertical, without rip-and-replace and without cloud lock-in.
Cellular manufacturing demands per-cell visibility and tight segmentation. EmberNET delivers both: edge nodes per cell, mesh networking between them, and one operational view across every cell.
Connect PLCs across welding, paint, and final assembly. Run your own quality-monitoring or torque-analysis models on the same edge stack that carries the SCADA.
Replace per-machine HMI servers with a single EmberNET edge cluster. Operators see every line in EmberCORE, with OEE data in real time and no cloud routing.
Ingest pick-and-place, reflow oven, and AOI data at the edge. Deploy your own defect-prediction or SPC models locally, alongside the SCADA. Zero-trust networking keeps recipe IP locked down.
Batch processes can't tolerate interrupted updates or unsanctioned changes. EmberNET's immutable OS and auto-rollback patching keep continuous processes continuous.
Monitor CIP cycles, fermentation temperatures, and fill weights on hardened edge infrastructure. Run batch-quality models on the same platform, close to the process. EmberRTOS auto-rollback ensures updates never interrupt a live batch.
Aggregate gas detection, pressure, and flow data. Plasma isolates safety-instrumented systems from general OT traffic. Air-gapped sites sync when connectivity is available.
Continuous environmental monitoring with tamper-proof data logging on an immutable OS. The audit trail stays local, meeting 21 CFR Part 11 expectations.
Running a process plant? Talk to us about a pilot deployment.
Distributed generation and remote sites need to operate when connectivity doesn't. EmberNET runs autonomously at the edge and syncs when bandwidth allows.
Deploy at remote generation sites with intermittent connectivity. EmberRTOS runs autonomously, and data syncs when bandwidth allows. Plasma eliminates dedicated firewall appliances at each site.
Edge clusters ingest relay and transformer data locally. Run load-anomaly detection or predictive maintenance models on premises, with no cloud dependency. NERC CIP compliance is built in.
Connect RTUs and flow computers at remote pads. Zero-trust mesh networking with no open inbound ports. EmberRTOS patching is tested on lab hardware identical to field deployments.
Municipal systems sprawl across geography and ownership boundaries. EmberNET brings them into a single operational view without merging their networks.
Monitor pump stations, chemical dosing, and turbidity across municipal systems, with a single pane of glass across all facilities. Plasma keeps each plant's SCADA dark to the internet.
Ingest pressure and flow data from distribution sensors. Run leak-detection or intrusion-monitoring models at the edge, close to the sensors.
Operating water infrastructure? We have purpose-built deployment patterns for utilities.
High-temperature, high-vibration, high-stakes processes can't tolerate cloud round trips for control decisions. EmberNET keeps the decision loop at the edge.
Monitor kiln temperatures, fuel feed, and emissions at the edge. Run combustion-optimization models locally, with no cloud round trip in the control loop.
Track thickness, tension, and speed across rolling stands in real time. Plasma isolates mill segments from enterprise traffic.
A pump in a desert field and a car on the far side of a road course share one problem: the data has to survive the trip home. Both run on Project Horsepower, Fireball Industries' digital twin system, on EmberNET.
Watch pump panels, fuel tanks, wells, and weather across fields a phone can't reach, over a private network built on towers and field relay nodes. The Plow Horse farm twin turns it into one picture growers can run the farm from.
Tie the logger, the setup sheet, tire pressures, and shop work to each car. Stream from the car to the garage over sub-GHz Wi-Fi at tracks you don't control, and keep your data private in a shared paddock.
Each use case above names the EmberNET components it runs on. Here is what each one does.
EmberNET's own immutable real-time OS for the edge node, with auto-rollback patching.
About EmberRTOSEmberRTOS with a local screen, for the nodes where your own application needs a display, with the same security as EmberRTOS.
About EmberRTOS DesktopThe firewall built into EmberRTOS, for segmentation at the OS layer.
Plasma in EmberRTOSEmberNET adapts to any industrial environment. Tell us what you're running.